Page 634 - Iscar
P. 634

USER GUIDE
       DEEP HOLE DRILLING



            Drill Setup

                Rotating Drill                                Stationary Drill
              • Can be applied on symmetrical and            • Applied on symmetrical workpieces
                non-symmetrical workpieces                   • Improved hole straightness and bushing wear
              • Drill to bushing center misalignment should    • Drill to bushing center misalignment should
                not exceed 0.02 mm                            not exceed 0.02 mm
                                         Bushing   Stationary         Rotating Workpiece    Bushing
                     Rotating Drill                Workpiece
                                                                                              Stationary Drill


                                                                                Max.
                                       Max.                                    0.02 mm
                                       0.02 m




            Drill Bushing and Workpiece Tolerance Relative Positioning

                Pre-drilled Hole
                A large pre-drilled hole (larger than D-a) ensures
                precise hole size and center location.

                              A                   0.5  X  A max                       Guidance bushing tolerance (G6)
                                                                       Hole tolerance       Drill head tolerance (h6)









                Recommended Coolant Pressure and Volume ≤ 50 mm  Machine Power
                Coolant Pressure                Coolant Volume  kw
                Kgf/cm 2                        L/min
                                                               140
                                                                         Alloy Steel (HB300)
                100                              500           120
                                                                         v=100m/min, f=0.25mm/rev
                80                               400           100
                60                               300
                                                                80
                40                               200
                                                                60
                20                               100
                                                                40                    Carbon Steel (HB200)
                       10   20   30  40   50                                          v=100m, f=0.25mm/rev
                                       Diameter mm              20
                Recommended Coolant Pressure and Volume > 50 mm       50  100  150  200  250  300  350
                Coolant Pressure                      Coolant                                  Diameter mm
                Kgf/cm 2                              Volume
                                                      L/min   Machine Thrust Force
                                                                N
                45                                    1800     7000
                40                                    1600          Alloy Steel (HB300)
                35                                    1400     6000  v=100m/min, f=0.25mm/rev
                30                                    1200     5000
                25                                    1000     4000
                20                                     800                            Carbon Steel (HB200)
                15                                     600     3000                   v=100m, f=0.25mm/rev
                10                                     400     2000
                 5                                     250     1000
                      50  100  150  200  250  300  350
                                                                       50  100  150  200  250  300  350
                                              Diameter mm                                       Diameter mm




            ISCAR
   630      ISCAR
   630
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