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part. GRADE INFORMATION part.
A A
CErMET
turning turning
& A matrix of TiCN with carbide as a metal binder, Union Cermets are tougher than ceramics and harder &
Milling than tungsten carbides. It shows greater wear resistance than carbide and its cutting speed is also much Milling
higher than carbide. Cermet inserts give excellent surface finish and high-speed machining.
Choice of Ceramic Grade for Workpiece
• Four different grades for different workpiece and cutting condition.
• Ideal for high-speed finishing and milling of mild steel, carbon steel and alloy steel. Machining Speed (V) Feed (f) Depth (DOC)
• Excellent performance in turning, grooving, boring, bearing and milling. Application Grade Workpiece Type (m/min) (mm/rev) (mm)
TX510/TX910 Mild Steel, Carbon Steel, Alloy Steel Finishing 100 ~ 600 0.03 ~ 0.3 0.1 ~ 1.5
Excellent wear resistance
TX510 Outstanding surface finish Harder Turning TX515/TX915 Mild Steel, Carbon Steel, Alloy Steel Finishing 100 ~ 500 0.03 ~ 0.3 0.1 ~ 2.0
TiCN Fine-finishing and boring for steel Medium
TX910 TiN coating TX520/TX920 Bearing Steel, General Steel Finishing 100 ~ 400 0.03 ~ 0.3 0.1 ~ 2.0
Wear resistance and high mechanical strength Medium
TX515
TiCN Finishing and boring for carbon steel Milling TX530/TX930 Mild Steel, Carbon Steel, Alloy Steel Medium 100 ~ 400 0.1 ~ 0.3 < 5
TX915 TiN coating and alloy steel Roughing 100 ~ 500 0.1 ~ 0.5 < 3
Excellent thermal conductivity and wear
TX520 resistance The first choice for machining steel
TiCN Turning, grooving, boring and bearing for
TX920 TiN coating steel
The toughest cermet grade
TX530 Choice of Chipbreaker
TiCN
Wide range of milling for steel materials
TX930 TiN coating Tougher
0.5
0.4
Physical Properties SG
Grade Composition Color Density Hardness Toughness Thermal Conductivity 0.3 Medium Cutting
(g/cm3) (HRA) (MPa·m1/2) (cal/cm. sec. ℃) Feed (mm/rev)
TX510 TiCN Silver 6.50 93.50 7.00 0.08 0.2
TX515 TiCN Silver 6.48 93.00 7.50 0.08 SY
TX520 TiCN Silver 6.53 92.50 8.00 0.09 SF Semi-Finishing
TX530 TiCN Silver 6.35 91.00 8.40 0.09 0.1 Finishing
TX910 TX510+TiN PVD Gold 6.50 98.50 7.00 -
TX915 TX515+TiN PVD Gold 6.48 98.00 7.50 -
TX920 TX520+TiN PVD Gold 6.53 97.50 8.00 - 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
TX930 TX530+TiN PVD Gold 6.35 96.00 8.40 -
Depth (mm)
Chipbreaker Type Shape Machining Type Characteristics
Choice of Ceramic Grade for Workpiece
Sharp and narrow C/B
TX510/TX910 TX515/TX915 TX520/TX920 TX530/TX930 SF Finishing Optimum for D=0.10~1.50, f=0.05~0.20
Specialized for shaft machining
MILD STEEL ◎ ◎ ◎ ○ General performing C/B
CARBON STEEL ◎ ◎ ◎ ◎ SY Semi-finishing Optimum for D=0.30~2.50, f=0.10~0.30
ALLOY STEEL ○ ○ ○ ○ Low carbon steel, pipe (STKM) machining
FORGED STEEL ◎ Wider C/B design
HEAT TREATED STEEL ◎ SG Medium cutting Optimum for D=1.00~5.00, f=0.20~0.50
HEAT RESISTANT STEEL ◎ ◎ ◎ Low carbon steel
◎ : Excellent ○ : Good
10 union Materials cutting tools 11