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part.      GRADE INFORMATION                                                                                                                                                                                                part.
         A                                                                                                                                                                                                                          A




                    CErMET


     turning                                                                                                                                                                                                                        turning
           &        A matrix of TiCN with carbide as a metal binder, Union Cermets are tougher than ceramics and harder                                                                                                             &
      Milling       than tungsten carbides. It shows greater wear resistance than carbide and its cutting speed is also much                                                                                                        Milling
                    higher than carbide. Cermet inserts give excellent surface finish and high-speed machining.
                                                                                                                                  Choice of Ceramic Grade for Workpiece
                    • Four different grades for different workpiece and cutting condition.
                    • Ideal for high-speed finishing and milling of mild steel, carbon steel and alloy steel.                                                                      Machining  Speed (V)  Feed (f)  Depth (DOC)
                    • Excellent performance in turning, grooving, boring, bearing and milling.                                     Application  Grade            Workpiece           Type      (m/min)   (mm/rev)    (mm)

                                                                                                                                              TX510/TX910  Mild Steel, Carbon Steel, Alloy Steel  Finishing  100 ~ 600  0.03 ~ 0.3  0.1 ~ 1.5
                                        Excellent wear resistance
                                TX510   Outstanding surface finish                                     Harder                        Turning  TX515/TX915  Mild Steel, Carbon Steel, Alloy Steel  Finishing  100 ~ 500  0.03 ~ 0.3  0.1 ~ 2.0
                                        TiCN                            Fine-finishing and boring for steel                                                                         Medium
                                TX910   TiN coating                                                                                           TX520/TX920   Bearing Steel, General Steel  Finishing  100 ~ 400  0.03 ~ 0.3  0.1 ~ 2.0
                                        Wear resistance and high mechanical strength                                                                                                Medium
                                TX515
                                        TiCN                            Finishing and boring for carbon steel                        Milling  TX530/TX930  Mild Steel, Carbon Steel, Alloy Steel  Medium  100 ~ 400  0.1 ~ 0.3  < 5
                                TX915   TiN coating                     and alloy steel                                                                                             Roughing  100 ~ 500  0.1 ~ 0.5    < 3
                                        Excellent thermal conductivity and wear
                                TX520   resistance                      The first choice for machining steel
                                        TiCN                            Turning, grooving, boring and bearing for
                                TX920   TiN coating                     steel
                                        The toughest cermet grade
                                TX530                                                                                             Choice of Chipbreaker
                                        TiCN
                                                                        Wide range of milling for steel materials
                                TX930   TiN coating                                                   Tougher
                                                                                                                                                        0.5

                                                                                                                                                        0.4
                    Physical Properties                                                                                                                                            SG

                        Grade     Composition    Color      Density   Hardness   Toughness   Thermal Conductivity                                       0.3                   Medium Cutting
                                                            (g/cm3)     (HRA)    (MPa·m1/2)    (cal/cm. sec. ℃)                                      Feed (mm/rev)
                        TX510        TiCN         Silver     6.50       93.50       7.00           0.08                                                 0.2
                        TX515        TiCN         Silver     6.48       93.00       7.50           0.08                                                                        SY
                        TX520        TiCN         Silver     6.53       92.50       8.00           0.09                                                           SF       Semi-Finishing
                        TX530        TiCN         Silver     6.35       91.00       8.40           0.09                                                 0.1     Finishing
                        TX910    TX510+TiN PVD    Gold       6.50       98.50       7.00            -
                        TX915    TX515+TiN PVD    Gold       6.48       98.00       7.50            -
                        TX920    TX520+TiN PVD    Gold       6.53       97.50       8.00            -                                                            0.5   1.0   1.5   2.0   2.5   3.0   3.5   4.0
                        TX930    TX530+TiN PVD    Gold       6.35       96.00       8.40            -
                                                                                                                                                                                Depth (mm)

                                                                                                                                    Chipbreaker Type     Shape           Machining Type              Characteristics
                    Choice of Ceramic Grade for Workpiece
                                                                                                                                                                                          Sharp and narrow C/B
                                                 TX510/TX910     TX515/TX915     TX520/TX920     TX530/TX930                             SF                                 Finishing     Optimum for D=0.10~1.50, f=0.05~0.20
                                                                                                                                                                                          Specialized for shaft machining
                             MILD STEEL               ◎               ◎              ◎               ○                                                                                    General performing C/B
                           CARBON STEEL               ◎               ◎              ◎               ◎                                   SY                                Semi-finishing  Optimum for D=0.30~2.50, f=0.10~0.30
                            ALLOY STEEL               ○               ○              ○               ○                                                                                    Low carbon steel, pipe (STKM) machining
                           FORGED STEEL               ◎                                                                                                                                   Wider C/B design
                         HEAT TREATED STEEL           ◎                                                                                  SG                               Medium cutting  Optimum for D=1.00~5.00, f=0.20~0.50
                        HEAT RESISTANT STEEL                          ◎              ◎               ◎                                                                                    Low carbon steel
                                                                                             ◎ : Excellent       ○ : Good



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