Page 574 - Dormer
P. 574

GENERAL HINTS




          TROUBLE SHOOTING WHEN TAPPING

          PROBLEM             CAUSE                           REMEDY
          Breakage            Tap worn out                   Use a new tap or regrind the old one

                              Lack of lubricant              Use good lubrication in order to prevent built up edge and
                                                             chip blockage. See lubricant section in technical handbook
                              Taps hit bottom of hole        Increase depth of drilling or decrease depth of tapping

                              Tap speed too high             Reduce cutting speed. Follow recommendation in
                                                             Catalogue / Product Selector


                              Work hardening surface         Reduce speed. Use coated tool Use good lubrication.
                                                             See section for machining of stainless steel in technical
                                                             handbook


                              Tap drill hole too small       Increase drill diameter up to maximum value. See tap drill
                                                             tables

                              Too high torque                Use tapping attachment with torque adjustment clutch



                              Material closing in after tapping  See recommendation in Catalogue / Product Selector for
                                                             correct tool alternative


          Rapid wear          Wrong type of tap for application  Use tap with lower rake angle and/or higher relief and/
                                                             or longer chamfer. Use coated tool. Check Catalogue or
                                                             Product Selector for correct tool alternative

                              Lack of lubricant              Use good lubrication in order to prevent built up edge and
                                                             thermal stress on cutting edge. See lubricant section in
                                                             technical handbook
                              Tap speed too high             Reduce cutting speed. Follow recommendation in
                                                             Catalogue / Product Selector

          Built up edge       Wrong type of tap for application  Use tap with lower rake angle and/or higher relief. Check
                                                             Catalogue or Product  Selector for correct tool alternative

                              Lack of lubricant              Use good lubrication in order to prevent built up edge. See
                                                             lubricant section in technical handbook


                              Surface treatment not suitable  Choose a tap with the recommended surface treatment


                              Tap speed too low              Follow recommendation in Catalogue / Product Selector




















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