Page 666 - Iscar
P. 666

USER GUIDE
       GUNDRILLS  Single Flute Gundrill                       Carbide Tipped








                                                              Gundrill Range
                ISCAR's gundrill consists of a single piece carbide head,
                a streamlined shank and a driver through which coolant
                flows to the working end where it is most needed. Chips
                                                                                             1100
                                                                     2.50 to 3.09
                are evacuated along the V-shaped external flute.    Drill Diameter      Max. Flute Length
                                                                     3.10 to 5.99            2500
                Drilling Head                                        6.00 to 11.39           3000
                The carbide head is tapered on its length to reduce   11.40 to 40.00         3500
                friction. The taper angle depends on the type of material   Overall length=flute length+driver length (see page 666)
                to be drilled. For high precision drilling, the taper should
                be reduced to a minimum.                                                              Driver
                Note that when the head is resharpened, the diameter
                of the drill changes, affecting the hole tolerance.

                Shank
                The cross-section of the shank is V-shaped with
                coolant holes. It is made of hardened steel that is
                highly resistant to twisting. This cross-section                          Shank
                provides the optimal conditions for twist resistance,
                coolant flow and chip evacuation.
                Driver
                The driver ensures the connection between
                the gundrill and the machine tool, (see page 664
                for detailed driver information).
                                                                         Drilling Head
                Advantages
              • Drilling precision of IT7 to IT9 tolerances can be reached  ISCAR’s advanced gundrill technology provides
              • Excellent straightness and concentricity      superior geometric and dimensional quality
              • Maintains high precision hole center alignment   for both deep and shallow drilling.
              • Surface roughness of R0.4 - R1.6 is easily obtained  The drills are available in the range of 2.5 to 40 mm.
              • Reboring operations are often unnecessary



            Single Flute Solid Carbide Gundrills

                Another type of gundrill is made with integral tip and   Solid Carbide Gundrill Range
                shank, made of solid carbide with either a steel or a   (with or without brazed steel driver)
                carbide driver. These drills are designed for conventional   Drill Diameter  Max. Flute Length
                machines, machining centers and lathes. This style    0.9 to 16.00          300 mm
                of gundrill is available from 0.9-16 mm and can be
                used on various types of materials. It provides superior
                rigidity and optimal coolant flow rates. As a result of its   Standard Gundrill Head Sharpening Angles
                rigidity, up to 100% higher feed rate can be reached.  Subject to the required tolerance, cutting performance
                When using the small diameter drills, it is crucial to   and desired chip shape, the following standard sharpening
                adhere closely to the recommended drilling parameters.  angles are recommended (shown in figures 1 and 2).





                                                                           0.3-0.5
                                                                     12˚
                30˚                              30˚
                                  30˚                              20˚
                        15˚                              12˚                      20°
                                     40˚                              30˚
                          30˚           35˚                20˚          25˚                       12°  0,3/0,5
                                                                                  25°
                                                                                    15°  12°    20°   20°
                                  0.25xD                           0.25xD                          25°
                                                               D                                D/4 ±0,05
                              D
                1                                2                                3         Ø Dh5
                Standard sharpening for 0.9      Standard sharpening for 4 to     Standard sharpening for 32
                to 4 mm drill diameters          32 mm drill diameters            to 40 mm drill diameters
                Note: For special or semi-standard gundrills, special geometries will be offered to match the application.




   662      ISCAR
   661   662   663   664   665   666   667   668   669   670   671