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USER GUIDE
                                                                                                                     GUNDRILLS



             Drilling Tolerances Obtainable In Deep Hole Drilling

                Deep Drilling Tolerances
                Gundrill configurations when used under recommended   When operating under optimal conditions,
                conditions can produce holes with tolerances of IT8-IT9.   even better tolerances can be achieved.


                Nonferrous materials
                Aluminum
                Tool steel
                Cast iron             Machinability
                High alloy steel>800N/mm 2  of
                Hardened steel           Metals
                Low alloy steel<800N/mm 2
                Carbon steel
                Sintered steel
                Drilling quality         IT         13    12     11    10     9     8     7     6      5


                Tolerance range under normal conditions  Tolerance range under optimal conditions

                Surface Quality
                Surface quality of 0.2 Ra can be achieved when
                using gundrills under recommended conditions.






                                          N12  N11   N10   N9   N8    N7   N6    N5   N4    N3   N2    N1
                Indexable Drills
                Reaming
                Honing
                Deep drilling
                Degree of roughness    µ m  50  25   12.5  6.30  3.20  1.60  0.80  0.40  0.20  0.10  0.05  0.025
                (Ra roughness index)  µ in  2000  1000  500  250  125  63  32    16    8    4     2    1


                Tolerance range under normal conditions  Tolerance range under optimal conditions

                Concentricity and Straightness                Circularity
                The resulting quality depends on different    The geometric quality of bores obtained from deep
                factors such as:                              hole drill bits is clearly higher than that obtained
              • Drilling depth and diameter                   with the use of twist drills. It is possible to obtain
              • Type of machining and cutting parameters      precision with deviations of less than 4µm.
              • Quality and uniformity of the workpiece material
              • Machine tool conditions
              • Gundrill support

                Concentricity                                 Straightness
                   mm
                   1.0                                           mm
                  0.84                                           0.05
                  0,66                                           0.04
                   0.5                                           0.03
                  0.33                                           0.02
                  0.16                                           0.01

                                      500          1000  mm                    250        500     750  mm
                                             Drilling Depth                                Drilling Depth
                     Stationary workpiece – rotating tool
                     Rotating workpiece – stationary tool




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