Page 732 - Iscar
P. 732

USER GUIDE
       TAPS  Tap Tolerances







                 Tolerance classes of taps and tolerance positions   Nut thread  Tolerance    Nut thread
                 for screw threads as per ISO metric standard.  positioning of  classes for   positioning of
                                                               H tolerance      taps          G tolerance
                                                                         8H
                                                                                                  7G
                                                                       7H
                                                                                                6G
                                                                     6H
                                                                                              5G
                                                                   5H                       4G
                                                                                       7G
                                                                 4H
                                                                                   6G
                                                                                6H
                                                                =0           4H
                 Tap tolerance                    Nut threads   Au
                                                  according to                                           Au
                                                  H tolerance
                                                                           Basic Pitch Diameter
                                                                D2                                       D2
                                                                  Au = Basic Deviation of Pitch







            For Optimum Tapping Conditions, Reduced Machining
            Times and Increased Tap Life



                Selection of the Most Suitable Tap             Tapping Speeds
                As a general rule, materials with deformation capability of   The tapping speed has a great influence on chip flow
                at least 10% can be cold-formed.              and the life of the tap.
                To decide on the most suitable tap, please refer to the tap   It is worthwhile to establish the ideal speed by
                recommendation table on page 706.             tapping trials.
                                                              For recommended initial values, see table on
                Pre-Tapping Holes                             page 706. In addition, the following should be taken into
                Check that the holes are within the prescribed size range   consideration: characteristics of the material, machine
                depending on the application (see table on page 720)  The   and clamping method.
                holes should be clean and swarf-free.
                                                               Effects of Unsuitable Tapping Speed
                Lubrication                                  • forced tapping
                Frequently the lubricant content of the coolant used for   • tap lead chipping caused by overloaded cutting tooth
                general machining is too low for tapping.    • torn threads
              • If it is not possible to increase the lubricant content,   • unsatisfactory tap life
                following are some possible solutions:       • rejected threads
              • A separate Iubricating unit can be connected to the
                machine control, to deliver the required quantity of
                concentrated emulsion into the core hole or onto the tap.
                Tapping in separate operations allows the use of the ideal
                tapping lubricant.






















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