Page 721 - Iscar
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USER GUIDE
                                                                                                                     TAPS



            Tap Surface Treatments and Coating Types

                The high speed steels we use grant high wear resistance   TiAIN-COATING – TiAIN
                and toughness.
                For machining certain materials, various surface   This is a special coating for machining abrasive materials
                treatments are an advantage.                  such as: grey cast iron, alu-alloys with silicon, fiber
                                                              reinforced plastics, etc., or machining under high
                Steam Tempered (ST)                           temperatures, which means with insufficient cooling, or
                The steam tempered is a Fe O  oxide coating which   high speeds ≥ 600m/min. The TiAIN has a hardness of
                                      4
                                    3
                reduces the friction between the tool and workpiece and   approx. 3,000 HV and is temperature resistant up to
                prevents cold welding.                        approx. 800°.
                                                              Color: Violet-grey coefficient of friction against steel : 0.4
                Nitriding (NI)
                                                               Hardslick-COATING – Hardslick
                Recommended surface treatment for machining hard
                wear/abrasive materials such as grey cast iron,   Hardslick combines in a novel way the advantages of an
                                                              extremely hard, thermally stable TiAIN-coating with the
                aluminum alloys with high silicon percentage (more
                than 10%).                                    sliding and lubricating properties of an outer
                                                              WC/C (Tungsten carbide/carbon) coating. The hardslick
                TiN Coating (TI)                              coating has a hardness of approx. 3,000 HV and is
                                                              temperature-resistant up to approx. 800°.
                The TiN coating has a hardness of approximately 2,300
                HV and is temperature resistant up to approximately   Color: Violet-grey coefficient of friction against steel : 0.2
                600°C. This is an excellent golden colored coating   Tolerances According to DIN EN 22857
                for general applications.
                                                              For taps with ISO metric threads.
                TiCN-COATING – TiCN
                                                              The following chart gives a comparison between
                TiCN takes place of TiN when the conditions require the
                coating to have a different                   the new standard DIN EN 22857 and the withdrawn
                hardness and toughness.                       standard DIN 802 part 1. An important change is
                The TiCN brings an advantage to machining very difficult   the re-classification from tap tolerance to tap
                steels or cutting                             application class.
                interrupted bores.
                The TiCN-coating has a hardness of approx. 3,000 HV,
                but is temperature-resistant up to approx. 400° only. That
                means TiCN needs excellent cooling for long service life.
                Color: Blue-grey coefficient of friction against steel : 0.4



                   Application class   Tolerance class to                 Allotment of the
                       for taps to     withdrawn standard          tolerance zones of the nut thread
                     DIN EN 22857        DIN 802 part 1                      to be cut
                   Class 1    ISO 1           4H             4H       5H        -         -         -
                   Class 2    ISO 2           6H             5G       5G       6H         -         -
                   Class 3    ISO 3           6G             -        -        6G        7H        8H
                     -         -              7G             -        -         -        7G        8G
                A suitable transition period is to be expected.
                Codes for tolerance classes 7G/8G and <X>
                tolerance zones have yet to be standardized
                within DIN EN 22857, and the values
                from DIN 802 part will remain valid.
























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