Page 470 - Iscar

USER GUIDE
MILLING INSERTS Recommended Machining Conditions 2000-3000 mm/tooth Cutting

PCD

Feed
Grade
D.O.C.
Material
Vc
Edge
mm
m/min
<2.0
300-3000
0.05-0.25
Aluminum alloys <12% silicon
<2.0
ID5
N
0.05-0.25
Chipboard Fiberboard Plastics
500-1500
Copper Brass alloys
<2.0
0.05-0.25
Sharp
<2.0
Aluminum>12% silicon
0.05-0.25
250-1000
0.05-0.25
300-3000
<2.0
Aluminum<12% silicon
N
200-600
0.05-0.25
CBN ID8 <2.0 Chipboard Fiberboard Plastics MMC 2000-3000 0.05-0.25
Recommended Machining Conditions
Grade
IB85 IB55
D.O.C. Vc Feed Cutting Vc Feed Cutting
mm Material m/min mm/tooth Edge m/min mm/tooth Edge
Chamfer
<0.5 Grey cast iron 500-1500 0.1-0.3 Hone
HB 200-280
K 0.5-2.0 500-1100 0.1-0.25 Chamfer
<0.5 Compacted graphite iron 400-600 0.1-0.2 Hone
GCI
Co based > 35 HRc 150-200
Ni based > 35 HRc
S 0.5-2.0 Fe based > 35 HRc 120-150 0.05-0.15 Chamfer
60-120
Cr based > 35 HRc 50-75
<0.5 Hardened steels > 45 HRc 80-180 0.1-0.25 Chamfer 80-220 0.1-0.25 Chamfer
H <2
Hardened cast iron 80-200 0.1-0.15 Chamfer
<2 Bearing steel 180-220 0.05-0.25 Chamfer 180-220 0.1-0.15 Chamfer
P
<2 Ferrous powder metal 150-300 0.1-0.15 Chamfer 250-360 0.1-0.15 Chamfer
Recommended Cutting Conditions for ADKT 1505R8T-FF Inserts
Workpiece Material
Cutting Feed
ISCAR Typical Representative D.O.C. speed per tooth
ISO class Mat. AISI/SAE/ Hardness, Carbide Ap Vc, fz,
DIN/ISO 513 Description Group* ASTM DIN W.-Nr. HB grade [mm] [m/min] [mm/tooth] Coolant
Non-alloy 1 1020 1.0402 130-180 IC928 1-1.5 100-150 0.8-1.5 Air
steel IC808 1.5-2 100-170 0.7-1.3
8 4340 1.6582 260-300 IC928 1-1.5 100-150 0.8-1.5 Air
Low alloy IC808 1.5-2 0.5-1
steel IC928 0.5-1.1 80-120 0.4-1
P 9 3135 1.571 HRC 35-42** Air
IC808 0.5-0.7 0.2-0.7
High alloy IC928 0.7-1.5 100-150 0.6-1.1
steel 10 H13 1.2344 200-220 IC808 Air
Martensitic 12 IC928 0.5-1.5 80-120 0.4-0.8
stainless steel 420 1.4021 200 IC330 Air
304L 1.4306 200 IC928 0.5-1 80-100 0.3-0.7
Austenitic 14 IC330 Air
M
stainless steel 316L IC928 0.5-1 80-100 0.3-0.6
1.4404 140
IC330
Grey cast iron 16 Class 40 0.6025 (GG25) 250 IC928 1-1.5 150-220 1-1.5
K Air
Nodular cast iron 17 Class 65-45-12 0.7050 (GGG50) 200 IC928 1-1.5 100-160 1-1.5
High temperature 34 Inconel 718 2.4668 340 IC928 0.5-1 20-30 0.1-0.2 Wet
S
alloys 37 AMS R56400 3.7165 (Ti6Al4V) HRC 40-45 IC928 0.5-1 22-45 0.4-0.6 (emilsion)
* ISCAR material grpoup in accordance with VDI 3323 standard
** Quenched and tempered
The data refer to W.O.C. no more than 0.7×D and a cutter overhang to 2×D, where D - the cutter diameter

ISCAR
466 ISCAR
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