Page 823 - Iscar
P. 823

Cutting Depth
                                                                                             Ø
                                                      Ø
            Cutting Conditions for BHR
            Rough Boring Heads
                                                A            A                       A1              A               ITS BORE
                                                   IHSR
                                                   IHSR  IHSR
                                                                                        IHCR    IHSR
                                          Twin boring cutters                    Twin boring cutters
                                          with the same cutting diameter         with different cutting diameters and heights (Z=1)
                                           B Working Range             ap Steel          ap Cast Iron, Aluminum
                        d
                                                18-28                  ap - 1.5-2             ap - 2-2.5
                                                28-50                  ap - 2-3               ap - 2.5-3.5
                        B    ap                 50-68                  ap - 3-4               ap - 3.5-5
              It’s advisable to start with B   68-200                  ap - 4-5                ap - 5-7
              hole≥boring bar diameter d       200-500                 ap - 5-6                ap - 6-8







            Cutting Conditions for BHF Fine Boring Heads
                                                                  Feed   f=mm/rev
                                                     Cutting
             Material           L/D       Stability  Speed         Insert Radius    Insert Grade
                                                    Vc=m/min
                                                                R=0.2      R=0.4
                             L/D=2.5                 200-300   0.05-0.08   0.08-0.10   IC20N
             Carbon Steel    L/D=4         ●●●       160-250   0.05-0.08   0.08-0.10   IC30N
             HB≤200                         ●●
                                            ●
                             L/D=6.3                 70-100    0.05-0.08     -              IC54
                             L/D=2.5                 160-250   0.05-0.08   0.08-0.10
             Carbon Steel    L/D=4         ●●●       150-200   0.05-0.08   0.08-0.10   IC20N
             HB>200                         ●●                                        IC30N
                                            ●
                             L/D=6.3                 70-100    0.05-0.08     -
                             L/D           ●●●       150-200   0.05-0.08   0.08-0.10   IC20N/30N    ap
             Stainless Steel  L/D           ●●       120-160   0.05-0.08   0.08-0.10   IC54       0.1-0.25
                             L/D            ●         70-80    0.05-0.08  0.08-0.10   IC908
                                                                                                Stability
                             L/D=2.5                 120-160   0.05-0.08   0.08-0.10
             Alloyed Steel (1)   L/D=4     ●●●       100-140   0.05-0.08   0.08-0.10   IC54     ●●●
                                                                                                   – Good
             HB 480-550                     ●●
                                            ●
                             L/D=6.3                 70-100    0.05-0.08     -                  ●●   – Normal
                                                                                                ●    – Poor
                             L/D=2.5       ●●●       120-160   0.05-0.08   0.08-0.10
             Cast Iron       L/D=4          ●●       100-140   0.05-0.08   0.08-0.10   IC20
                             L/D=6.3        ●        70-100    0.05-0.08     -
                             L/D=2.5       ●●●       300-400   0.05-0.08   0.08-0.10
             Aluminum        L/D=4          ●●       250-350   0.05-0.08   0.08-0.10   IC20
                             L/D=6.3        ●        100-150   0.05-0.08     -
            (1)  ap=0.1 min


                                                                     L


                                                                        .0015  0 .0005 .001
                                                                 D
            In case of a single or a stepped boring cutter configuration, only half the feed should be applied.
















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