Page 440 - Hartner
P. 440

Tips and Tricks





             Drilling pre-drilled holes
             As Multiplex system is guided predominantly by the chisel
             edge, it is not suitable for drilling pre-cast or pre-drilled holes.
             However, if the system is applied under the aforementioned
             conditions, the cutting parameters should be reduced.




             Interrupted cutting
             The Multiplex system is not suitable for interrupted cutting  (i.e.
             transverse holes that are larger than the drill diameter).





             Centering
             The inserts for the Multiplex system are web thinned. Therefore,
             centering is only necessary for larger drilling depths. If centering
             is necessary for technical reasons, the centering point angle
             must be equal or larger than the point angle of the insert.
             The following applies:  up to d = 25.4 mm = 135°
                               up to d = 66.0 mm = 132°
                               from d = 66.0 mm = 140°
             A short holder (3xD) may also be applied for centering.



             Drill running off center
             A drill running off center can be due to several factors. An
             approximate value of 0.1-0.16 mm for drilling depths up to 7xD              Ø
             is accepted as the norm. In this case the shortest possible and
             therefore the most rigid holder type should be applied.


             Coolant pressure
             The coolant used with the Multiplex system is extremely
             important for the chip evacuation. It can be delivered at a
             pressure from approx. 5 bar. Generally, the following rule
             applies. The more coolant available, the better.
             Through the use of coolant collars or coolant delivery chucks,
             the Multiplex system can also be applied on older machines
             with existing external cooling. One of our technical engineers
             wilI gladly find a solution to your specific application task.


             Heavy cutting edge wear
             If heat has eroded the corners, the cutting speed is too high
             and has to be reduced. Measure the unaffected diameter and
             re-calculate the cutting speed based on this new diameter.
             Subtract 10% from resulting speed and enter the value into the
             machine.









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       07_Multiplex.indb   434                                                                                     28.11.11   14:43
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